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NJP-3800D Automatic Capsule Filling Machine
Automatic Capsule Filling Machine

NJP-3800D Automatic Capsule Filling Machine

The NJP-3800D represents a breakthrough in high-speed automatic capsule filling technology, engineered as a third-generation advanced model with proprietary patented systems . Designed for large-scale pharmaceutical manufacturing operations, this equipment executes the complete encapsulation sequence—including capsule sorting, separation, precision dosing of powders, granules, pellets, or mini-tablets, defective capsule ejection, locking, and finished product discharge—at an impressive rate of 228,000 capsules per hour. Manufactured to exceed cGMP, CE, and FDA requirements, the NJP-3800D features a robust twelve-station fully enclosed turntable with advanced sealing technology and critical components fabricated from pharmaceutical-grade stainless steel, ensuring contamination-free operation and exceptional durability . With its enhanced powder handling capabilities for challenging traditional Chinese medicine formulations, integration of internationally sourced components, and comprehensive automation, this machine delivers superior performance for enterprises requiring maximum production efficiency with stringent quality control standards.

    Product Introduction

    This machine runs as per automotive . separating revert interval, feeding, removing useless capsule, clipping and coming capsule, cleaning mould are completed at same time, which has reach high precision and low noise levels.

    With the automatic controlled, the speed can be adjusted by frequency conversion. Digit display, the machine is easy to operate.

    This machine is with good suitability, high frequency for filling Chinese and western medicines. Which adopted more hole type working principle, exact calculating, the difference of packing are more advanced than its standard of governments pharmacopoeia.

    It is equipped with safety protection unit for people and machine. It can be automatically stopped when the material used up. It is a good equipment for a pharmaceutical manufacturer.

    NJP series automatic capsule filling machines are the advanced filling machines which are developed after absorbed many advantages of same kinds of machines inside and outside our country, which conform to GMP standard.

    The NJP-3800D Automatic Capsule Filling Machine achieves large-scale production capacity of 228,000 capsules per hour (3,800 capsules per minute), powered by a 10.5kW motor and featuring a 27-hole filling station compatible with capsule sizes 00# through 4#, including safety capsules A-E. Its core precision is driven by a high-accuracy internal groove cam indexing system manufactured as a single CNC-machined piece, ensuring precise turntable and dosing disc synchronization duringhigh speed operation and delivering filling accuracy of ±3% for Western medicine and ±4% for traditional Chinese medicine formulations. The machine incorporates several patented design innovations optimized for difficult materials: a disc valve-type hopper with vibration device specifically engineered for poor-flowing powders such as herbal extracts; a fully enclosed turntable with patented dual-sealing structure and PTFE oil-free bearings requiring no internal lubrication for three years; and an enhanced negative pressure powder recovery system with independent diversion that efficiently captures and recycles leaked powder without cross-contamination . Additional advanced capabilities include electropolished dosing components reducing powder adhesion, automatic die hole cleaning with compressed air to prevent accumulation, modular filling stations with pin-type positioning enabling rapid tooling changes, and a slot-type capsule locking mechanism for precise adjustment . Controlled through an intuitive Siemens HMI and PLC system with automatic fault diagnosis and shutdown for empty capsules or powder shortages, the NJP-3800D maintains operating noise below 75dB while achieving 99.9% empty capsule feeding efficiency and incorporating premium components from Siemens, ABB, SEW, Schneider, NSK, SAMICK, THK, and IKO for superior long-term performance and reliability in demanding production environments.

    Technical Parameters

    Specifications

    NJP-3800D type

    Maximum yield

    228000 grains/hour

    machine weight

    2200kg

    Machine volume

    1395×1180×2260mm (height with automatic powder feeder:2880mm)

    power supply

    380/220V 50Hz

    total power

    10.5kw

    Number of holes

    27 holes

    Vacuum

    63m³/h -0.04~-0.08MPa

    vacuuming

    24.5Kpa 210m³/h

    compressed air

    Air consumption 12m³/h Pressure 0.3~0.4MPa

    source of water

    Water flow 1000L/h 0.3~0.4Mpa

    water requirements

    The water ring vacuum pump and the water tank are recycled, and the water source can be connected externally

    working noise

    ≤78dBA

    Working temperature

    21°C±3°C

    working relative humidity

    40-55%

    Capsule on chance

    Empty capsule ≥ 99.9% Full capsule ≥ 99.8%

    Adapt Capsules

    00#-5# capsule

    Loading accuracy

    Western medicine ±3% Traditional Chinese medicine ±4%

    Adapt to the filling range

    Powder, Granule, Pellet, Tablet

    special function

    Powder collector function

    Material

    316 stainless steel is used for parts in direct contact with medicines

    specification

    Fully sign cGMP requirements

    FAQ

    Q: What is your WARRANTY?
    One year warranty for the brand-new machine, and whole life after sale service, eg. spare parts, technical support etc.

    Q: How to pay? (Payment term)
    T/T, or Cash even credit Card are all accepted

    Q: How long could you finish the machine after placing the order? (Delivery time)
    Normally: 15-30 days, if for stock products, it will be around 3 days.

    Q: Do you mind if we are agents?
    End users and agents are both welcome. And now we are recruiting Global Agents/Wholesalers!!!

    Q: More questions are appreciated
    Pls contact us freely if you have any other question or need.

    Send Inquiry

    We are committed to providing you with the best quality service and look forward to communicating with you to solve problems together and bring you a better experience.