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NJP-5500C Automatic Capsule Filling Machine
Automatic Capsule Filling Machine

NJP-5500C Automatic Capsule Filling Machine

The NJP-5500C represents the pinnacle of third-generation automatic capsule filling technology, engineered for ultra-high-volume pharmaceutical and nutraceutical production . As a flagship model incorporating multiple patented innovations, this machine seamlessly executes the complete encapsulation workflow—from capsule feeding, separation, and precision filling of powders, granules, pellets, or tablets to waste rejection, locking, and finished product ejection—at an industrial scale of 330,000 capsules per hour . Built to exceed stringent cGMP, CE, and FDA standards, the NJP-5500C features a fully enclosed twelve-station turntable with advanced sealing technology and modular components manufactured from 316 stainless steel, ensuring contamination-free operation and exceptional durability . With its robust construction, integration of premium global components from Siemens, Schneider, and SEW, and sophisticated automation, this machine delivers unwavering accuracy, minimal maintenance requirements, and long-term reliability for large-scale manufacturing enterprises.

    Product Introduction

    This machine runs as per automotive . separating revert interval, feeding, removing useless capsule, clipping and coming capsule, cleaning mould are completed at same time, which has reach high precision and low noise levels.

    With the automatic controlled, the speed can be adjusted by frequency conversion. Digit display, the machine is easy to operate.

    This machine is with good suitability, high frequency for filling Chinese and western medicines. Which adopted more hole type working principle, exact calculating, the difference of packing are more advanced than its standard of governments pharmacopoeia.

    It is equipped with safety protection unit for people and machine. It can be automatically stopped when the material used up. It is a good equipment for a pharmaceutical manufacturer.

    NJP series automatic capsule filling machines are the advanced filling machines which are developed after absorbed many advantages of same kinds of machines inside and outside our country, which conform to GMP standard.

    The NJP-5500C Automatic Capsule Filling Machine achieves flagship production capacity of 330,000 capsules per hour (5,500 capsules per minute), powered by a 12kW motor and utilizing a 40-hole filling station that accommodates capsule sizes from 00# to 5#, including safety capsules A-E . Its core precision is driven by a high-accuracy cam splitter calibrated with a German Zeiss optical dividing head and CNC-machined to ensure flawless turntable and dosing disc synchronization during high-speed operation, delivering filling accuracy of ±3% for Western medicine and ±4% for traditional Chinese medicine formulations . The machine incorporates multiple patented design innovations: a disc valve hopper with vibration device specifically engineered to handle poor-flowing powders such as herbal extracts; a fully enclosed turntable with PTFE oil-free bearings and double-layer silicone seals that requires no internal maintenance for three years; and a negative pressure powder recovery system with independent diversion that captures and recycles leaked powder without cross-contamination . Additional advanced features include automatic die hole cleaning using compressed air to prevent powder adhesion, a slot-type capsule locking mechanism for precise adjustment, and modular filling stations with pin-type positioning for rapid 15-minute tooling changes . Controlled via an intuitive Siemens HMI and PLC system with automatic alarm and shutdown for empty capsules or powder shortages, the NJP-5500C integrates premium components from ABB, SEW, Schneider, Siemens, NSK, and IKO, ensuring superior performance and compliance with the most stringent GMP requirements for large-scale pharmaceutical manufacturers .

    Technical Parameters

    Specifications

    NJP-5500C type

    Maximum yield

    330 000 grains/hour

    machine weight

    32 00 kg

    Machine volume

    1548 × 1313 × 2305mm (height with automatic powder feeder: 2900mm)

    power supply

    380/220V 50Hz

    total power

    12kw

    Number of holes

    40 holes

    Vacuum

    -0.02~-0.06MPa

    vacuuming

    24.5Kpa 210m³/h

    compressed air

    Air consumption 12m³/h Pressure 0.3~0.4MPa

    source of water

    Water flow 1000L/h 0.3~0.4Mpa

    water requirements

    The water ring vacuum pump and the water tank are recycled, and the water source can be connected externally

    working noise

    ≤78dBA

    Working temperature

    21°C±3°C

    working relative humidity

    40-55%

    Capsule on chance

    Empty capsule ≥ 99.9% Full capsule ≥ 99.8%

    Adapt Capsules

    00#-5# capsule

    Loading accuracy

    Western medicine ±3% Traditional Chinese medicine ±4%

    Adapt to the filling range

    Powder, Granule, Pellet, Tablet

    special function

    Powder collector function

    Material

    316 stainless steel is used for parts in direct contact with medicines

    specification

    Fully sign cGMP requirements

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