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High-efficient Film Coating Machine
High-efficient Film Coating Machine

High-efficient Film Coating Machine

Coating machine is mainly used in medicine and foodindustries. Meting GMP requirements, it is a kind of mechanicallyand electrically integrated coating equipment with high efficiency, energy conservation, good safety and good cleanlinessfor organicfilm coating, water soluble coating,dripping pill coating, sugarcoating,chocolate and candy coating of tablets,pills and candies.

    Product Features

    Operation System:Touchscreen,dynamic display,Man-machiRe intefface,manual/automatic control,a large number of data and parameter saved and advancing software program.

    The control system consisting PLC and HMl is designed reasonably with flexible programming,meeting various pharmaceutical process requirements with reliable work and stable performance and conforming to GMP requirements

    Under the action of the streamlined diversion plate mixer the tablets or plls turn smoothly and exchange frequently,sothat the occurrence of the tablets or pill dropping from high positions and colliding is eliminated.broken edges are avoided and the rate of finished products is enhanced.the upper surface of the diversion plate isnarrow,avoiding the adhesionof dressing onto its surface, saving the dressing and improving medicihe quality.

    BT-CA intelligent pump is the high-definition liquid crystal display with the pump speed,flow,operating parameters and many other information,and can save the input parameters such as the advantages of cleaning and simple,no dead ends.

    The use of Japan imported gun,atomization uniform,spray surface,adjustable direction,the nozzle is not affected by the amount of loading,spray gun automatic cleaning function,the coatingcan be continuous operation,shorten the coating time,saving coating accessories.

    Quantitative display and control of technical parameters are realized.SOPoperation can be compiled to guide the operation by using quantitativeindicators and ensure the consistency of quality of each batch of medicines.fully meeting GMP requirements.

    Adopt micro-pressure transducer r automaticall control the openand close of butterfly valve,the air quantity and pressure,to achieve best coating resut

    Automatically record,save and print the process data.

    Matched high-pressure cleaning machine and hand-operated cleaning gun,so it is easy to clean.

    Work principle

    Under the rotation action of the coating roller,the tablets or pills tobe coated make continuous movement in the roller,Theperistalticpump conveys the coating media to the spray gun forspraying them on the surfaces of the tablets or pills to be coated Under negative pressure,the inlet air handling unit supplies clean hot airto the tablet bed according to the set procedures and process parameters to drythe tablets orpills.The hot air is discharged from the outlet air handingunit at the bottom of the layer of tabletsor pills,so that the coating media sprayed on the tablets or pills rapidly form solid,dense, flat and smooth film to complete the coating operation.

    Technical Parameters

    Model

    BG-600D/E

    BG-400D/E

    BG-150D/E

    BG-80D/E

    BG40D/E

    LoadCapacity

    600L

    400L

    150L

    80L

    40L

    RotationSpeed of Coating Pan

    1-12RPM

    1-13RPM

    1-16RPM

    1-19RPM

    1-21RPM

    Power of Main Machine

    5.5Kw

    3Kw

    2.2Kw

    1.5Kw

    1.1Kw

    Diameter of Coating Pan

    c1580mm

    c 1580mm

    c 1200mm

    c 930mm

    c 750mm

    Motor Air Exhaust Cabinet

    11Kw

    7.5Kw

    5.5Kw

    3Kw

    2.2Kw

    Air Exhaust Flow

    15450m²/h

    10000m²/h

    7419m²/h

    5268m²/h

    3517m²/h

    Motor Power of Hot Air Cabinet

    5.5Kw

    3Kw

    2.2Kw

    1.5Kw

    1.1Kw

    HotAir Flow

    7419m²/h

    5200m²/h

    2356m²/h

    1685m²/h

    1285m²/h

    Weight of Main Machine

    2800Kw

    1500Kg

    900Kg

    586Kg

    410Kg

    Weight of exhaust fan

    500Kg

    400Kg

    322Kg

    212Kg

    Weight of hot air blower

    450Kg

    365Kg

    287Kg

    206Kg

    Pressure

    ≥0.4Mpa

    ≥0.4Mpa

    ≥0.4Mpa

    ≥0.4Mpa

    ≥0.4Mpa

    Air Comsumn

    2m²/min

    1.5m²/min

    1m²/min

    0.4m²/min

    0.4m²/min

    Main Machine

    2000×2277×2660mm

    2100×1800×2600mm

    1670×1330×2250mm

    1410×1050×1820mm!

    1200×840×1650mm

    Hot Air Cabinet

    1600×1100×2350mm

    900×1100×2050mm

    780×1050×2000mm

    750×930×1870mm

    700×810×1850mm

    Air Exhaust Cabinet

    1050×1000×2470mm

    1050×1050×2050mm

    930×930×1950mm

    830×830×1850mm

    700×700×1650mm

    High-efficient Film Coating Machine (4)55

    PULSE SCREENING EXHAUST CABINET

    Firstly, air inhaled in through thecentrifugal fan should bepurified up fo fhe 100, 000 Level after three timesfiltration, involving primary filtration, medium filtration and high filtration, then be blown to the drum of main machinethrough the(steam or electrothermal). Equipped with avibration damper, Equipped with primaryfiltrationdevicein the air inle.

    High-efficient Film Coating Machine (3)

    FIL TRATION HOT AIR CABINET

    Firstly,air inhaled in through the centrifugal fan should bepurified up fo fhe 100,000 Level after three times filtration, involving primary filtration, medium filtration and high filtration, then be blown to the drum of main machinethrough the(steam or electrothermal). Equippedwithavibration damper,Equippedwith primary filtration devicein the air inle.

    High-efficient Film Coating Machine (4)

    DUST-REMOVAL EXHAUST CABINET

    Used for exhausting air out of drumin tenmajormachine(including dust absorption),keeping the working areaundernegative pressure, Equipped with a vibration damper,Theexhaust outlet is equippedwith a refiux-proof device. Closethe exhaust cutlet before stop the machineto prevent theairintheexhaust cabinet from reflux. It isequipped with dustabatemert & filtratonbyvibraton. so the vibration and dustare insulated.the dust isstopped from fly off and the dustabatement is automatically separated, which makes easy.

    High-efficient Film Coating Machine (1)

    AGITATING AND HOLDING TANK (Electric-Heating)

    Thermal stirring drum adopts electric heating type. It is equipped with pneumatic stirrer which is driven by compressed air, stableroting speed and steplessspeed regulating, mediun can bestirred homogeneous.It can be controlled automatically atnormal temperature to 80C, easy-operating, safe and reliable.All parts are made ofstainless steel, inside and outside is mirrorpolished.

    High-efficient Film Coating Machine2

    Cleaning Device

    Lt is composed of cleaning pump,output water and input water areautomatically controlled by computer,and equipped with spray  gunand rubber pipe. The pressure in the boosting pump is used to convey the mixtureof the cleaning liquid and the desired watersource, Through differater source connections different water inlet valves canbe operatedaccording to the needs to connect with water  sources, the detergent adding volume is controlled by valve thenafter mixing enters into boosting pump. Under the action of the  boosting pump,flow output is formed within the pressure rangeof the pump according to the parameters in the pump height-flow  performance table. The output flow changes with the change of pressure.

    Cleaning Device

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