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Explore our core high-efficiency machinery designed for pharmaceutical customization, solid dosage manufacturing, and advanced pill packaging.
In the rapidly evolving global pharmaceutical and dietary supplement sectors, the demand for targeted dosage forms and personalized health solutions has surged exponentially. The shift from mass-market, single-size formulations toward hyper-customized nutriceutical blends, small-batch clinical trial drugs, and specialized botanical extracts requires unprecedented manufacturing agility. Central to this transformation is the Semi Automatic Capsule Filling Machine For Hard Capsule Customization.
While fully automatic capsule fillers excel in continuous, high-volume production runs (often producing over 100,000 capsules per hour), they lack the rapid flexibility required for frequent batch turnarounds, small-scale custom manufacturing, and trial formulations. Conversely, manual capsule trays are labor-intensive, prone to human error, and fail to satisfy stringent cGMP (Current Good Manufacturing Practice) compliance. Semi-automatic capsule machines fill this critical industry void by perfectly balancing mechanical precision with operator control.
Ideal for medium to small production batches (10,000 to 45,000 capsules/hour), allowing fast mold swaps and minimal material waste during setup.
Engineered to process traditional hard gelatin, HPMC (Vegetarian/Hypromellose), Pullulan, and enterically coated hard capsule shells effortlessly.
Precision auger feeding and pneumatic tamping ensure dose uniformity even with challenging, low-density, or hygroscopic powders.
Customizing hard capsules involves dealing with diverse fill materials, ranging from fine active pharmaceutical ingredients (APIs) to coated micro-pellets, non-homogeneous botanical powders, and liquid-powder combinations. A Semi Automatic Capsule Filling Machine For Hard Capsule Customization addresses these challenges by incorporating independent stations for capsule sorting, powder filling, and capsule locking.
1. Vacuum Orientation & Separation: Empty hard capsules (Sizes 000#, 00#, 0#, 1#, 2#, 3#, 4#, 5#) are pneumatically fed into the rotary plate, where vacuum suction separates caps from bodies with a >99.9% success rate.
2. Auger-Driven Volumetric Filling: The body ring is transferred to the filling station. A variable-speed auger ensures uniform packing density across all capsule cavities.
3. Pneumatic Locking & Ejection: The cap ring and body ring are rejoined and closed using a horizontal pneumatic cylinder, preventing capsule deformation and powder leakage.
CMOs catering to niche nutraceutical brands rely on semi-automatic machines to change over from size 0# HPMC capsules to size 00# gelatin capsules within 15–20 minutes, vastly reducing equipment idle time.
When validating early-stage drug candidates, material quantities are limited. Semi-automatic machines allow precise dosage control without demanding large powder reserve volumes.
Herbal extract powders often exhibit poor flowability. The controlled mechanical auger feed in semi-automatic units prevents rat-holing and bridging inside the hopper.
| Parameter / Feature | Standard Configuration | Customized Options |
|---|---|---|
| Supported Capsule Sizes | 00#, 0#, 1#, 2#, 3#, 4# | 000#, 5#, Supro, & DB-Caps (Tamper-evident) |
| Production Capacity | 10,000 – 25,000 pcs/hour | Up to 45,000 pcs/hour (Dual-station setup) |
| Filling Accuracy | ≤ ±2.5% (depending on powder quality) | ≤ ±1.5% with precision micro-auger |
| Contact Material | Stainless Steel AISI 304 | Acid-resistant AISI 316L / Teflon Coating |
| Vacuum System | 0.04-0.08 MPa External Vacuum Pump | Oil-free quiet vacuum pump module |
| Control System | Digital Button / Frequency Inverter | Siemens PLC + Touch Screen HMI Interface |
As Industry 4.0 penetrates solid dose manufacturing, semi-automatic capsule filling machines are becoming smarter, cleaner, and more efficient. Modern developments center around several key technological vectors:
Real-time photoelectric monitoring of hopper fluid levels, capsule separation rates, and system pressure guarantees minimal rejection rates during customized runs.
Next-generation mold locking mechanisms eliminate the need for specialized hand tools, allowing technicians to switch capsule sizes in under 15 minutes.
Enhanced dust collection ports and sealed drive gearboxes minimize airborne dust particles, protecting operators working with potent compounds.
Shanxi Chenglixiang Trading Co., Ltd. was established in 2025. It is a modern trading enterprise with the core mission of "linking quality resources and serving people's consumption". With a registered capital of 5 million yuan, it is located in Taiyuan City, Shanxi Province, on the beautiful banks of the Fen River.
We are equipped with advanced processing techniques and modern machinery, backed by a strong technical team. Our extensive product portfolio is designed to meet the rigorous demands of diverse sectors. We specialize in manufacturing equipment in strict accordance with international standards.
To meet the evolving needs of the global market, we offer a comprehensive range of solutions, Auxiliary & Processing Equipment: A full spectrum of machinery for milling, sifting, mixing & granulating, drying and de-dusting.
Integrated Packaging Lines: Complete bottle packaging lines for tablets, capsules, and pills, offering a seamless solution from production to packaging.
Our commitment to superior quality and excellent service has earned us significant market share and a strong reputation within the industry. We are proud to serve a growing international clientele, with our machinery successfully exported to regions and countries including Hong Kong, Taiwan, and Southeast Asia. The trust and satisfaction of our users worldwide are the foundation of our continued growth and development.
With years of experience and the steadfast support of our customers, Shanxi Chengli Xiang has experienced significant development. We combine manufacturing precision, strict quality control, and in-depth industry knowledge to deliver machinery that not only meets but exceeds expectations. We invite you to partner with us for reliable, efficient, and standards-compliant solutions tailored to your production needs.
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